Warehouse automation firm Hai Robotics has introduced a new robotic system designed to improve efficiency in storage and distribution facilities. The HaiPick Climb system, unveiled today, aims to simplify warehouse automation while cutting costs and implementation time compared to conventional Automated Storage and Retrieval Systems (ASRS).
At the core of the new system is the HaiClimber, a compact robot that climbs industry-standard racking to retrieve and store goods. Unlike traditional ASRS, which often require extensive modifications, HaiPick Climb is designed to integrate seamlessly into existing warehouse structures, making automation more accessible to a wider range of facilities.
Simplifying Automation
Richie Chen, Founder and CEO of Hai Robotics, said the company developed the new system in response to the challenges faced by many businesses considering automation.
“We know that many warehouses want to automate but are put off by the complexity and cost,” he said. “That’s why we created HaiPick Climb—to deliver powerful automation without the need for major facility modifications. Our system is built on simplicity, requiring only standard racking and minimal floor preparation while providing top-tier performance.”
The system operates by attaching climbing channels to one side of standard warehouse racking. Robots travel up and down these channels to retrieve totes from both sides of narrow aisles. This design reduces the need for additional infrastructure and can accommodate floors with minor irregularities, helping to lower installation costs.
Increased Speed and Storage Capacity
The HaiPick Climb system is engineered for efficiency, with robots capable of travelling at speeds of up to 4 metres per second and climbing at 1 metre per second. This enables it to process up to 4,000 totes per hour in a 1,000-square-metre facility—around 34% faster than conventional ASRS solutions. Goods can be delivered to workstations in as little as two minutes after an order is received, helping businesses extend order processing times for same-day fulfilment.
In addition to speed, the system maximises storage capacity. Facilities using HaiPick Climb can achieve up to 30,000 storage locations in a 1,000-square-metre space, with goods stored up to 12 metres high. This represents more than six times the storage capacity of manual operations and 35% more vertical storage than other ASRS systems.
By minimising aisle widths to 900 millimetres, the system further optimises space usage, potentially reducing a facility’s overall storage footprint by up to 75%.
Ease of Operation and Maintenance
The HaiPick Climb system eliminates the need for workers to walk long distances for order picking, as goods are automatically delivered to ergonomic workstations. The interface is designed for ease of use, enabling fast and efficient picking with an accuracy rate of over 99%.
Maintenance has also been simplified. The HaiClimber robots have half the climbing mechanisms of typical automated systems, reducing maintenance requirements. The system is designed to be accessible via standard scissor lifts, eliminating the need for specialised equipment.
“This isn’t just automation—it’s empowerment,” said Chen. “HaiPick Climb allows businesses to achieve new levels of efficiency and scalability without the typical barriers of ASRS. It’s about making advanced automation available to everyone.”
With demand for faster and more efficient warehouse operations continuing to rise, Hai Robotics’ latest innovation could help businesses improve productivity while keeping infrastructure costs down.
